Motor Control Applications

Motor Control Product Solutions

Fairchild Advantages:
Optimized system cost
Reduced development time
Board/PCB space savings
Meets key efficiency and EMI regulations
Higher manufacturing yield
Motion SPM Package

Motion-Smart Power Modules (Motion-SPM™) integrate discrete devices into one highly efficient and reliable package.  Our SPM® packaging and process technology is a critical differentiator in high power motor control applications

Widest breadth of packaging for motor control applications (below 10 HP)
Optimized packaging for thermal performance, high-power density
Compactness for low-power industrial applications
Wide range of guaranteed junction temperature: -40°C to +150°C
Packages with more creepage/clearance for high voltage applications
Better ruggedness, optimized conduction losses and switching losses
Exceeds low cost and high efficiency requirements for home appliance applications
High Reliability, high customer manufacturing yield

Applications:

Home Appliances (Washing Machine, Dishwasher, Refrigerator, Air Conditioner, etc.)
Industrial Motion Controls (Conveyors, Robotics, Web processing, etc.)
Fluid Pumping (Pool, Spa, Chemical Injection, Mixing, etc.)
Fan Motor (Blower Fans, Agricultural Fans, Floor Dryer, Pedestal Fans, etc.)
Exercise Equipment (Treadmill, Exercise Bike, etc.)
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What is a Motion-Smart Power Module (SPM®)?

Integrated discrete analog high voltage technology for motor drive applications. These are also known as Intelligent Power Modules (IPM) in the motor control market.

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Motion SPM™ Device Portfolio

Motion SPM Device Portfolio SPM2 SPM45H SPM3 SPM5

Note: The 'XX' in the part numbers (FNA4XX) indicates current rating (Ic at Tc = 25 C); e.g. FNA41560B2:  Ic = 15A.

SPM2

Targets high power applications up to 75A/600V. Sense-IGBT’s on low-side for over-current protection and a built- in thermistor for temperature monitoring. 15A – 30A modules in ceramic substrate packaging. 50A and 75A modules in Direct Bond Copper (DBC) substrate packaging to reduce thermal impedance. Input gate signals are active low.

FSAMxxSM: SM indicates mid switching frequency and low conduction loss.
FSAMxx SH: SH indicates high switching frequency and low switching loss.

SPM3

Targets a wide range of power applications from 3A to 30A/600V. Input gate signals are active high.

SPM3 V2 requires external pin connections between Vs and U/V/W output respectively.

FSBSxxCHxx: S indicates ceramic substrate packaging for the 3A, 5A, 10A, 15A, and 25A modules.
FSBBxxCHxx: B indicates Direct Bond Copper (DBC) substrate packaging for the 15A, 20A, and 30A modules.

SMP3 V4 has an internal connection for Vs, built-in bootstrap diodes and over-temperature protection.

FSBFxxCHxxB: F and B indicate Full Pack substrate for 3A, 5A, 10A, and 15 A.
FSBBxxCHxxC: B and C indicate Direct Bond Copper substrate packaging for 15A, 20A, and 30A modules.

SPM45H

Targets cost sensitive applications below 20A in ceramic substrate packaging with built-in bootstrap diodes. Input gate signals are active high. The SPM45H is divided into two groups:

FNA has lower conduction loss and is recommended for around 5 kHz switching frequency applications.
FNB has lower switching loss and is recommended for around 15 kHz switching applications.

SPM5

Targets compact lower power motor control applications below 200W; e.g. fan, water pump. The SPM5 has six MOSFET’s and half-bridge gate driver IC’s. 500V, 250V, and 60V modules are available. Input gate signals are active high.

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Ordering Codes

Click on thumbnail picture to enlarge.

SPM2 Ordering Codes
SPM2 Ordering Codes
SPM3 Ordering Codes
SPM3 Ordering Codes
SPM45H Ordering Codes
SPM45H Ordering Codes
  SPM5 Ordering Codes
SPM5 Ordering Codes
 
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Documentation

Application Notes

ID Product / Topic Description - click on description below to view app note
AN-7014 SPM® Using Integrated Modules to Improve Efficiency, Reliability and Size of Home Appliance Motor Drives
AN-9021 SPM® A Novel IGBT Inverter Module for Low-Power Drive Applications
AN-9035 SPM® Motion-SPM™ in Mini-DIP User's Guide
AN-9041 SPM® PFCM Design Guide with Analog PFC IC
AN-9042 SPM® Smart Power Module Tiny-DIP-SPM User's Guide
AN-9043 SPM® Smart Power Module DIP-SPM User's Guide
AN-9044 SPM® Smart Power Module Motion-SPM™ in Mini DIP SPM Ver.4 User's Guide
AN-9070 SPM® Smart Power Module Motion-SPM™ in µMini DIP (SPM45H) User's Guide
AN-9070JA SPM® Smart Power Module Motion-SPM™ in µMini DIP (SPM45H) User's Guide (Japanese)
AN-9070SC SPM® Smart Power Module Motion-SPM™ in µMini DIP (SPM45H) User's Guide (Chinese)
AN-9071 SPM® Smart Power Module Motion-SPM™ in µMini-DIP SPM® Thermal Performance Information
AN-9071JA SPM® Smart Power Module Motion-SPM™ in µMini-DIP SPM® Thermal Performance Information (Japanese)
AN-9072 SPM® Smart Power Module Motion-SPM™ in µMini-DIP SPM® Mounting Guidance
AN-9072JA SPM® Smart Power Module Motion-SPM™ in µMini-DIP SPM® Mounting Guidance (Japanese)

Reference Designs

ID Product / Topic Description - click on description below to view app note
RD-344 FNA41560 Home Appliance: Motion-SPM™, FNA41560 for 3-Phase Inverter. (1500W, Three Shunt Solution)
RD-345 FNA41560 Home Appliance: Motion-SPM™, FNA41560 for 3-Phase Inverter. (1500W, One Shunt Solution)
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Support and Tools

Submit a Question: Knowledge Base
Download the latest Online Seminars
Listen to our Podcasts
Watch out latest Videos
Motion Control Design Tool

This design tool provides motion control design engineers with efficient means of calculating the power losses and temperature rise in Fairchild motor drive SPM® modules. The tool addresses three-phase inverter sinusoidal modulation for variable speed drive applications powering permanent magnet synchronous motor (PMSM) and AC induction motors.

Online Seminars
BLDC Ripple Torque Reduction via Modified Sinusoidal PWM (2008-2009)
A brushless direct current (BLDC) fan motor driver system using sinusoidal PWM (SPWM) is introduced. The driver board is assembled in the motor to minimize the system size. Based on the signal from the hall position sensor on the board, the controller generates the SPWM input for the power module to drive the BLDC motor. Because it is a sinusoidal PWM instead of a square PWM, both vibration and noise are lower. Experimental results are presented to verify the stability of the driver system.
Presentation Presentation
Fundamentals of Motor Evoluion (2009)
This presentation provides a brief history of motor evolution and reviews the most common modern motor types in detail.
Presentation
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Videos

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